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Printing Plant

Our printing plant offers a wide range of printing services. In addition to standard products (office stationery and promotional materials), which are our bread and butter, we also provide specialised printing services. We manufacture, for example, folded cardboard packing materials, from the initial design to the box’s technical construction. We print labels, both cut and shaped, on paper or metallic stock. We also offer TYVEK, PVAC, bookbinding cloth, and other materials.

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We use the following offset printing machines:

HEIDELBERG CD 74-5  F

HEIDELBERG SX 74

2 x HEIDELBERG GTO 52-2.

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Finishing of printed materials takes place on the STAHLFOLDER Ti52 8-buckle folder, the Jaggenberg ECO 105-2 folder gluer, the HORIZON BQ-260 perfect binder, the KAMA ProCut 74 die cutter, the BUSCH label die-cutter, the POLAR 137 and POLAR 92X high-speed cutters linked using workflows to the cutting centre, and the Duplo 600 V1 binding system.

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We offer print stock from 30 to 650 g/m2.

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Our finishing processes include heat lamination (using the Komfi DELTA 52 machine), lacquering, blister lacquer, cut-outs, embossing and heat embossing. We offer the following binding methods: V1 (sewn), V2 (glued), V4 (sewn-in softcover), V8 and V8a bookbinding (with or without dust jacket), spiral binding, hand bookbinding, sample books, and more. 

Product selection: boxes, packaging, bi- and tri-fold brochures, magazines, prospectuses, catalogues, calendars, books, leaflets, labels, postcards, posters, letterheads, folders, notepads, envelopes, carbonless forms, business cards, blister packs, stickers, sample books, and any other printing based on your specifications and requirements.

Offset

5-colour press 

HEIDELBERG CD 74-5-F

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• max. sheet size 605 x 740 mm 

• max. print format 585 x 740 mm 

• print output 15,000 sheets/hr. 

• printing stock 0.03 to 0.8 mm thickness

4-colour press with perfector 

HEIDELBERG SX 74-4-P-H

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• max. sheet size 530 x 740 mm 

• max. print format 510 x 740 mm 

• print output 13,000 sheets/hr. 

• printing stock 0.03 to 0.6 mm thickness

2-colour press

HEIDELBERG GTO 52-2

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• max. sheet size 360 x 520 mm 

• max. print format 340 x 505 mm 

• print output 8,000 sheets/hr. 

• printing stock 0.04 to 0.4 mm thickness 

• 2x two-colour press GTO 52-2

Digital

Canon Océ VarioPrint 6160 Ultra+

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• duplex printing, registration 

• print size up to 350 x 500 mm 

• maximum capacity of up to 24,000 sheets/hr. 

• print speed - two-sided document     

   (A4 / Letter) 314 images/min. 

• one-sided document    

   (A4 / Letter) 157 images/min.

Canon imagePROGRAF iPF8400

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• large format 12-colour inkjet printer 

• water-based pigment inks 

• up to B0 (44”) format

Konica Minolta AccurioPress C2060

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• print size 323 x 480 mm, 323 x 1195 mm  

• print speed A4, copying A4 61 pages/min. 

• scanning speed up to 240 images/min. 

• printing stock from 62 to 350 g/m² 

• maximum capacity of up to 13,600 sheets

EPSON STYLUS PRO 7800

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• large format printing proofs 

• maximum format A1 with hand-fed sheets 

   and roll feeding 

• edge-to-edge output on a wide variety of media

More

KAMA ProCut 74 cutting machine

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• cutting size 720 x 580 mm

• speed: 5,000 sheets/hr.

• hot-foil stamping module

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Jagenberg ECO 105-2 folder gluer

• device for 1-3 point bonding

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8-clamp binding machine

Stahlfolder Ti52

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• maximum input format 520x840 mm

Duplo DBM-600 folding and stitching machine

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• number of collating trays: 20

• side stitching and folding, corner stapling

• cropping - W 105-364 mm, H 85-320 mm

• paper weight 52 to 300 g/m2

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POLAR cutting center

with Compucut automation software

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CTP Suprasetter 74 terminal

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AIRSPEED 450 automatic creasing, perforating, and punching machine

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EBA 5260 electric guillotine

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Delta 52 laminating machine

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• max. lamination speed: 35 m/min

• max. sheet size: 54 x 76 cm

Studio

Our studio provides all graphic works including photography, design, construction, word processing, imposition, and certified digital proofing using the FOGRA colour scale.  

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We offer our clients the opportunity to use our reliable production services, which guarantees complete control over the project and includes, for example, photography, modelling, and translation services. See below for the hardware we use – ensuring high-quality job processing and enabling us to accommodate the most demanding requirements. We prefer an individual approach to each customer and work hard to meet their financial, technical, and specification requirements. Regular communication with the client throughout the job processing is possible electronically, by telephone, personal meeting with or a visit by a member of our staff.   

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Prinect Printready - a modular production system for comprehensive prepress data preparation. It is based on automatic processing of prepress data and JDF formats. It comprises JDF processors and performs each step of batch processing (preflight, normalisation, rendering for output devices, etc.). Full support for the latest data format versions (JDF, PDF). For interactive data work, we have desktop tools available (trapping editing, creation of decommissioning schemes, creation of profiles for PDF optimization, editing conversions of image data between colour spaces, etc.).  

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Prinect Signa Station – impositioning is one of the cornerstones of digital production. Signa Station offers many features for process automation with predefined impositioning depending on the size of the printing plate and bookbinding sheet regardless of the print sheet. The program processes the data in standard formats (Postscript, PDF).  

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It has built-in support for PJTF and JDF files. It also includes the Signa Station Packaging system for die-cut folders and shaped labels. The program works with data from ArtiosCad in CFF2 format. The Presetting Option module generates data in CIP4 / PPF format for output to the POLAR cutting centres via P-NET CONNECT + COMPUCUT CIP4.  

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The Prinect MetaDimension rendering station is another cornerstone of the Prinect concept. Its function is to process data and their output to proofing equipment, CTP and preparation of parameters for presetting the printing press – generated CIP4 PPF. Prinect MetaDimension is a RIP system based on JDF, PDF and Job Ticket formats. The Calibration Manager is a unique module that enables calibration on Epson STYLUS PRO 7800 printers and process calibration of printing presses. It also includes the Calibration Toolbox module, which comprises PrintOpen and Quality Monitor. Using these tools, we can create output ICC profiles. PrintOpen measures the actual spectral values of control colour fields. Quality Monitor inspects and approves variations when comparing two sets of readings, for example, deviations between proof and print, print deviations from the standard, and deviations in print. The output can also be a proofing report - proof certification. Print inspection is carried out using MiniSpots are placed in any area of the printing sheet; online printing processes can then be modified according to them.

Servers and Workstations

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• Apple (Mac OSX)

• HP (Windows)

Software

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• Adobe 

• Corel Draw

• PitStop

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• ArtiosCAD

Workflow Heidelberg Prinect Printredy

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• Canon iPF8400 certified digital proofing   

• Process calibration of printing presses and return print control using:   

• Management of printing presses using Prinect Prepress Interface V3.2, CIP3, CIP4  

• Control over cutting centres using Compucut, CIP4  

• Thermal exposure of processless plates on the HEIDELBERG SUPRASETTER.  

• The Prinect Color Solution for managing and controlling colour printing complements 

   the system, and also includes FOGRA 39 certified digital proofs.

Services

We do it all, from A to Z

Our DTP and printing services are at our customers’ full disposal, working both simultaneously and independently. We can fulfil customer requests immediately, without conditions or limitations. Bring us your first thoughts, ideas, a developed plan, or even a complete proposal on removable media. We’ll finish the job to your specifications.  

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Our graphic studio offers all types of graphic work, including design, scanning, word processing, imposition, and certified digital proofing using the FOGRA colour scale.  

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For clients, we further offer the use of our production services, which guarantees control over the execution of the project and includes, for example, photography, modelling, and translation services.